Block production plants can be divided into two main categories according to raw materials used and differences in production processes: pumice stone production machines and standard block production machines. The differences between these two plant types are defined by the variety of raw materials used and how those materials are processed. In this article, we explain the fundamental differences between the two plant types and why each structure is different.
1. Pumice stone Production Machines and Raw Material
pumice stone production machines manufacture using pumice stone as the main raw material. Pumice stone is an ideal material for pumice stone block production due to its high porosity and lightness. The material used in these plants consists only of cement, water and pumice as the single aggregate type. Pumice stone gives blocks a lighter structure while also offering good insulation advantages.
The sand bunker in these plants is generally single-type with approximately 27 m³ capacity. Because there is no need for extra raw materials, pumice crushers and screens are used to process pumice material. These machines are specially designed to optimize mortar preparation and mixing processes suited to the properties of pumice stone.
2. Standard Block Production Machines and Multiple Raw Material Use
In contrast, in some countries where pumice stone is not available or not used, block production is generally carried out with cement, water and more than one aggregate type. These additional materials are preferred to increase the durability of concrete blocks or improve various structural properties of the product. For example, additional raw materials such as sand, gravel and various stone dusts can be used to give blocks extra durability and different characteristics.
In these production plants, the sand bunker is generally designed with three compartments. This allows different aggregates to be used in the same plant and each material to be stored in separate compartments. This structure enables standard block production machines to work with a wide variety of raw materials.
3. Structural Differences Between Production Equipment
There are also clear differences between pumice stone and standard block production machines in mortar preparation processes. Because pumice stone production machines work with the single material pumice stone, they have a simpler mortar preparation process. In contrast, standard block production machines require more complex equipment and processes at the mixing stage to blend various raw materials. Therefore, in addition to various raw material compartments, extra mixers or distributors may also be used in standard block production machines.
4. Pumice Crusher and Screen Use for pumice stone Production
In pumice stone machines, pumice stone may need to be processed in different sizes. Pumice crusher and screen systems are added to pumice stone machines to break large pieces of pumice stone and separate them to the desired sizes. This additional equipment helps optimize the properties of pumice stone and obtain a more homogeneous product. In standard block production plants, such crusher or screen systems are not needed because the materials used already arrive ready for use.
Why Are These Structural Differences Necessary?
These differences in the production structure of both plant types determine the properties of the blocks produced. Pumice stone machines and single-type pumice material are sufficient for producing lightweight, porous blocks with good insulation properties, while standard block production machines are preferred for more durable blocks in different sizes. Because blocks used in building and infrastructure projects need to be customized for different climates and structural needs, the flexibility provided by both plant structures is very important.
Conclusion
The structural differences between pumice stone and standard block production plants are directly related to material variety and the design of production equipment. Pumice stone machines offer a simpler production process, while standard block production machines provide the ability to produce more complex, versatile blocks with different properties. Both plant types are optimized for their own purposes, and choosing the one best suited to your needs is of great importance for the efficiency and success of your project.
Conpromac Offers Customer-Specific Solutions
At Conpromac, we make it our principle to offer solutions that take every detail and need into account in the proposals we present to our customers. When preparing proposals, we pay close attention to understanding our customers' project requirements in the best way and determining the most suitable plant structures for pumice stone or standard block production. With this approach, we create the most efficient and compatible structure for each customer and make a difference in the industry by offering project-specific solutions.